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PETE 1007 · Well Completion, Intervention and Artificial Lift

Led by Senior Well Intervention & Artificial Lift Engineer Simulacrum

5 modules 5 modules · ~30 hours Engineering Updated 6 days ago

Well completion from barrier design and perforation through wireline and coiled tubing intervention, stimulation, sand control, and the design, operation, and troubleshooting of rod pump, gas lift, and ESP artificial lift systems.

Well Completion Desi…1Wireline Services: T…2Coiled Tubing, Stimu…3Artificial Lift Fund…4Gas Lift and Electri…5
  1. Module 1

    Well Completion Design and Well Integrity

    Led by Senior Reservoir Engineer Simulacrum

    The question

    Every completion decision is a trade-off that lives with the well for decades. This module develops the barrier philosophy (primary and secondary barriers, annulus monitoring, DHSV testing), completion types from single-zone through intelligent completions, lower completion options for sand control (standalone screens, gravel packs, frac-packs and the gravel sizing criterion), upper completion components and their selection (tubing sizing by nodal analysis, packer, DHSV fail-safe principle, christmas tree valves), perforation design parameters and the advantage of underbalanced perforating, and cement bond verification.

    Outcome

    The student can describe the barrier concept and its verification, explain completion types and sand control options with their selection criteria, specify perforation parameters for a given scenario, and explain the advantage of underbalanced perforating. (Well completion design)

    Sub-units

    1. 1.1 Well Integrity: Barriers, Monitoring, and Life-of-Well Assurance
    2. 1.2 Reservoir Considerations in Completion Design
    3. 1.3 Lower Completion: Screens, Gravel Packs, and Frac-Packs
    4. 1.4 Upper Completion: Tubing, Packer, DHSV, and Christmas Tree
    5. 1.5 Perforation Design and the Cement Bond Log
  2. Module 2

    Wireline Services: Tools, Operations, and Applications

    Led by Senior Well Intervention & Artificial Lift Engineer Simulacrum

    The question

    Wireline is the simplest and fastest way to access a completed wellbore — a cable through the christmas tree carrying a tool that measures, acts, or repairs. This module covers slickline vs. braided line and what determines the choice, the lubricator and wireline BOP as the pressure containment system, the four production logging tools (spinner, gradiomanometer, temperature, capacitance probe) and the flow profile they construct, cased-hole logging for corrosion and cement assessment, and the fishing workflow from lead impression block through tool selection to recovery.

    Outcome

    The student can distinguish slickline from braided line operations, describe the production logging tools and interpret a simplified flow profile, describe three cased-hole logging tools and the condition each diagnoses, and explain the fishing workflow. (Wireline services)

    Sub-units

    1. 2.1 Slickline and Braided Line: Capabilities and Limitations
    2. 2.2 The Lubricator and Wireline BOP: Pressure Containment
    3. 2.3 Production Logging: Flow Profile and Fluid Entry Identification
    4. 2.4 Cased-Hole Logging: Corrosion, Cement, and Mechanical Condition
    5. 2.5 Mechanical Operations and Fishing
  3. Module 3

    Coiled Tubing, Stimulation, and Sand Control

    Led by Senior Well Intervention & Artificial Lift Engineer Simulacrum

    The question

    Coiled tubing does what wireline cannot — it pushes, and it circulates. This module covers the CT equipment train and its capabilities vs. wireline and workover, wellbore cleanout and nitrogen lift procedures, matrix acidising for carbonates (HCl and wormholing) and sandstones (mud acid with pre-flush and post-flush), hydraulic fracturing (fracture creation, proppant, and the distinction from matrix stimulation), and through-tubing sand control installation for mature wells where the original completion did not include sand management.

    Outcome

    The student can describe the CT equipment and its advantages over wireline, explain the difference between matrix acidising and hydraulic fracturing, describe acid selection for carbonate vs. sandstone, and explain the through-tubing sand control procedure. (Coiled tubing, stimulation, and sand control)

    Sub-units

    1. 3.1 Coiled Tubing Equipment and Operational Capabilities
    2. 3.2 Wellbore Cleanout and Nitrogen Lift
    3. 3.3 Matrix Acidising: Carbonates vs. Sandstones
    4. 3.4 Hydraulic Fracturing: Design and Execution
    5. 3.5 Through-Tubing Sand Control and Remedial Completions
  4. Module 4

    Artificial Lift Fundamentals and Rod Pumping

    Led by Senior Well Intervention & Artificial Lift Engineer Simulacrum

    The question

    Every reservoir declines, and at some point the natural energy is insufficient to lift fluids to surface. The artificial lift selection matrix maps five well parameters (rate, depth, GOR, water cut, intervention access) against rod pump, gas lift, and ESP capabilities to identify the right method. This module develops the selection matrix, then goes deep on the rod pump: the beam unit, the downhole pump, the sucker rod string, the pumping cycle, and the dynamometer card — the diagnostic tool that reveals fluid pound, gas interference, rod parting, and worn pump from the shape of the force-displacement plot.

    Outcome

    The student can apply the selection matrix to recommend a lift method for a given well, describe the rod pump system and pumping cycle, interpret a dynamometer card to diagnose four failure modes, and prescribe the correct stroke adjustment for each. (Artificial lift selection and rod pumping)

    Sub-units

    1. 4.1 The Artificial Lift Selection Matrix
    2. 4.2 Rod Pump Components: Surface and Downhole
    3. 4.3 The Pumping Cycle: Upstroke and Downstroke
    4. 4.4 The Dynamometer Card: Diagnosis and Interpretation
    5. 4.5 Rod Pump Optimisation: Stroke Adjustment and Run-Life Management
  5. Module 5

    Gas Lift and Electrical Submersible Pumping

    Led by Senior Well Intervention & Artificial Lift Engineer Simulacrum

    The question

    Gas lift and ESP are the two dominant methods for high-rate wells. Gas lift injects gas to lighten the fluid column — no moving parts downhole, longest run life. ESP installs a centrifugal pump in the wellbore — highest deliverable rates but mechanical failure after 2–4 years. This module develops the design, operation, and troubleshooting of both: the gas lift performance curve and valve placement sequence, the slope-equalisation allocation method for multi-well systems, ESP selection using pump curves and the affinity laws, VSD rate control, and failure mode diagnosis from surface data signatures.

    Outcome

    The student can design a gas lift system and apply the slope-equalisation allocation method, diagnose three gas lift troubleshooting scenarios, describe the ESP selection methodology, and diagnose four ESP failure modes from surface signatures. (Gas lift and ESP — design, operation, and diagnosis)

    Sub-units

    1. 5.1 Gas Lift: Operating Principle and the Performance Curve
    2. 5.2 Gas Lift Design: Valve Placement and Unloading Sequence
    3. 5.3 Gas Lift Allocation and Troubleshooting
    4. 5.4 ESP: Selection, Operating Point, and the Variable Speed Drive
    5. 5.5 ESP Failure Mode Diagnosis and Run-Life Optimisation